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Custom Designed Activated Carbon Injection (ACI) Systems For Mercury Control

As a leader in the purification processes, Norit Americas designs powdered activated carbon (PAC) systems for a variety of needs. These PAC systems pneumatically inject the carbon from a storage silo into the flue gas ductwork of a coal-fired power plant. The PAC adsorbs the vaporized mercury from the flue gas and is then collected with the fly ash in the plant’s particulate collection device.

build your own system

plant

An Activated Carbon Injection System has long been recognized as the most effective commercial technology for reducing mercury emissions from coal-fired boiler flue gases.

It is a cost-efficient way to reduce mercury emissions from most coal-fired boilers. An ACI System from Norit can reduce mercury emissions by more than 90% (Depending upon the type of coal being burned and the type of air pollution control equipment installed on the plant).

And Norit has been leading the way in research and development in this industry. Norit Systems have been in operation for more than 15 years.

Doesn’t it make sense to choose a company with a proven track record in the industry?



Here Are The Standard Features of a
Norit ACI System

Silo
Bullet 14-foot diameter, up to 120 feet tall
Bullet Welded steel construction with structural skirt
Bullet Roof-mounted 24-inch diameter manway hatch with pressure and vacuum relief valve
Bullet OSHA-compliant caged ladder to silo roof
Bullet Up to three product discharge connections with knife-gate isolation valves
Bullet Air fluidization system for reliable PAC discharge
Bullet Fill pipe with cap
Bullet Paint: SP-6 prep, epoxy prime and finish paint standard

Bin Vent Filter
Bullet Pulse cleaned cartridge design
Bullet 99.999% efficient for particles > 0.5μ

Feed Systems
Bullet Rotary valves to fill feed hoppers
Bullet Feed hopper
Bullet Stainless steel volumetric or gravimetric feeder with metering and conditioning augers
Bullet 480V inverter duty motor, gear reducer
Bullet Speed adjusted with variable frequency drive (VFD)
Bullet Pneumatic Conveying Systems
Bullet Regenerative blower
Bullet Eductor
Bullet Automated diverter valve assembly

Truck Unloading Panel
Bullet NEMA 4X panel with switches, indicating lights and alarms
Power Distribution and Marshalling Panel
Bullet Shop-mounted in silo electrical room or attached to the silo.
Bullet NEMA 4X panel
Bullet DCS terminal blocks for integration with plant controls
Bullet Optional PLC or local control panel for maintenance operation.
Bullet Shop-wired and tested

Instrumentation
Bullet Redundant radar level transmitters measure PAC level in silo
Bullet Blower discharge pressure and eductor suction pressure switches
Bullet Bin vent filter ΔP switch

Silo Enclosures
Bullet Lighting and convenience recepticals
Bullet Space heaters and ventilation fans
Bullet Skirt interior wall insulation

PAC Distribution
Bullet Custom manifolds with isolation valves and flex hoses
Bullet Custom injection lances with mounting flanges

Other Options Available Include:
Bullet Stairways – easier roof access
Bullet Level Roof Grating – safety for snowy climates
Bullet Air compressors and air dryers – if not available on-site
Bullet Jib Crane – for equipment access to roof.
Bullet Pre assembly and Field Installation
Bullet Technical Support for Start-up and Commissioning
Bullet On-Site Operator Training
Bullet Many others……

build your own system

For More Details call a Norit specialist at 800-641-9245.

 


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Resources

Information Sheets

Dry PAC Storage and Dosing Systems for Flue Gas Applications

Mobile Silo System for Dosing PAC Into Flue Gas Streams


Standard Activated Carbon Injection System Specification

 

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